Twisted coiled actuators (TCAs) are promising artificial muscles for wearable soft robotic devices due to their biomimetic properties, inherent compliance, and slim profile. These artificial muscles are created by super-coiling nylon thread and are thermally actuated. Unfortunately, their slow natural cooling rate limits their feasibility when used in wearable devices for upper limb rehabilitation. Thus, a novel cooling apparatus for TCAs was specifically designed for implementation in soft robotic devices. The cooling apparatus consists of a flexible fabric channel made from nylon pack cloth. The fabric channel is lightweight and could be sewn onto other garments for assembly into a soft robotic device. The TCA is placed in the channel, and a miniature air pump is used to blow air through it to enable active cooling. The impact of channel size on TCA performance was assessed by testing nine fabric channel sizes-combinations of three widths (6, 8, and 10 mm) and three heights (4, 6, and 8 mm). Overall, the performance of the TCA improved as the channel dimensions increased, with the combination of a 10 mm width and an 8 mm height resulting in the best balance between cooling time, heating time, and stroke. This channel was utilized in a follow-up experiment to determine the impact of the cooling apparatus on TCA performance. In comparison to passive cooling without a channel, the channel and miniature air pump reduced the TCA cooling time by 42% ( s to s, ). Unfortunately, there was also a 9% increase in the heating time ( s to s, ) and a 28% decrease in the stroke ( mm to mm, ). This work demonstrates that fabric cooling channels are a viable option for cooling thermally actuated artificial muscles within a soft wearable device. Future work can continue to improve the channel design by experimenting with other configurations and materials.
Keywords: active cooling; artificial muscles; fabric channel; soft robotics; twisted coiled actuators.
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